So, have you even heard of a Fluid Bed Granulator? This may seem like a huge and complex machine, but in fact, it is a very useful tool that is used in a variety of jobs and industries. So, today, we will talk about lab fluid bed dryers, how they work, and its importance. By the end of it, you will have a clearer picture of this fascinating machine and its applications.
First of all, what does granulation mean? Granulation is the method of reducing bigger powder pieces into smaller pieces called granules. This becomes quite handy for multiple use cases! As an illustration, in the preparation of medicine tablets, the process of granulation is used to ensure that each tablet has the appropriate quantity of the active ingredient. And when you make fertilizer to help plants grow, it is also used during that process. Granules are easier to handle, mix, and transport than fine powders. Granulation is an essential process in various sectors, and this is exactly why.
The initial step in this process is fluidization. During this step, the powder particles are relatively at rest compared to each other within a bed of air. This causes the powder to flow as if it were a liquid. This spreads the powder particles out evenly and allows them to move freely.
The next step is spray granulation. This process involves spraying instances of a special liquid known as a binder onto the particles of the fluidized powder. The particles bind together with this liquid. The particles begin to clump together and create small granules. This process is critical as it provides the granules with proper size and texture through use of the binder.
Drying: The last process is Drying. After Forming Granules Drying.Granules must be dried after forming. This can be done inside the vibratory fluid bed dryer itself or a different machine that is designed specifically for drying. Drying is essential to ensure any water left in the granules is removed, so they can be easy to store and use.
Fluid bed granulation is one of the great customizable processes. You will need to partner granules with different materials or ingredients depending on what you are creating. To make tablets of medicine, then the granules should be dissolved in the body very fast. Specific requirements can be met by adding certain materials at the granulation stage of the process. Due to this flexibility, fluid bed granulation is used widely in various applications.
Additional features: Some granulators offer additional features that can simplify the process. Others, for example, may have automatic mixing, or the ability to sort the granules by size. These features help increase the scope of granulation and ensure that the granules are homogeneous.
It has been operating since 1995 and has accumulated an impressive amount of technical know-how and expertise. This allows it to meet an array of complicated demands in production. The company is staffed by technicians who have more than 30 years of experience in this field who are well-versed in designing, manufacturing and optimizing of various industrial equipment. This gives a reliable assurance of product quality and efficiency.
The items have been shipped to a variety of customers and have received the approval of thousands of customers, proving that the products of the company are of a high standard and stable performance and have a high degree of recognition and reputation in the market. We are committed to being a trusted customer-oriented supplier of machinery and gaining trust over time from customers with high-quality products and services that are beneficial to building long-term, reliable relationships with customers and promoting the continuous development of the company.
Customers can test equipment and explore materials at no cost and will be able to get a better understanding of its performance and decide if it's suitable for their specific needs. This helps increase the confidence of buyers when purchasing. The company has a highly experienced and knowledgeable after-sales service team that is able to respond promptly to customer inquiries and offer a diverse array of services, which include installation, commissioning, as well as training, which will ensure the efficient operation of equipment and decrease downtime.
Attention to the smallest of details basing the design on actual production experience and test results, custom designs are made specifically for specific materials in order to ensure that every equipment is designed to precisely meet the different material and production requirements of clients, increasing efficiency in production and product quality. There is a professional pilot plant that conducts preliminary tests and simulated production, offering strong support for customized design which helps in reducing risk of investment and increasing efficiency of projects.
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